1. Introduktion
This manual provides essential information for the safe and efficient installation, operation, and maintenance of your VIBRATITE JLS-E-2S-2.2GB-4T Variable Frequency Drive. This VFD is designed to provide advanced control and protection for various industrial applications, including fans, pumps, CNC machines, and conveyors. Please read this manual thoroughly before operating the device.
2. Säkerhetsinformation
WARNING: Risk of electrical shock. Read the user manual before operation. Wait 10 minutes after removing power before servicing.
Iaktta alltid följande säkerhetsföreskrifter:
- Ensure the VFD is installed by qualified personnel only.
- Disconnect all power before making any connections or performing maintenance.
- Verifiera korrekt voltage and current ratings before connecting to power.
- Ensure proper grounding of the VFD and connected motor.
- Do not touch internal components immediately after power-off, as residual voltage kan vara närvarande.
- Operate the VFD within its specified environmental conditions (temperature, humidity, dust).
3. Produkt överview
The VIBRATITE JLS-E-2S-2.2GB-4T is a high-performance Variable Frequency Drive designed for precise motor control. It features a robust design with advanced protection mechanisms and user-friendly operation.
Nyckelfunktioner:
- Advanced Control & Protection: Unique control for high power, high torque, and accurate speed regulation. Includes nine protection technologies: overvoltage, undervoltage, over-current, overload, over-temperature, power module, grounding, short circuit, and speed loss protection.
- Efficient Cooling & Stable Performance: Equipped with a fast intelligent cooler and a powerful DC cooler for silent operation, reducing heat buildup. High-configuration dual-layer design (power supply + motherboard) ensures stable and lasting performance.
- High-Performance Design: Built-in AVR stabilizer for continuous, pure sine wave output. IPM and IGBT module design improves efficiency and provides automatic protection.
- User-Friendly & Versatile: Simple 230V wiring, easy parameter debugging with one-button preset switching. High-definition display for intuitive data monitoring. Supports 485 communication.
- Wide Industrial Applications: Excellent anti-tripping performance for harsh conditions. Suitable for fans, pumps, CNC machines, ball mills, plastic injection molding, crushers, conveyors, and textile equipment.
4. Specifikationer
| Parameter | Värde |
|---|---|
| Delens namn | Frekvensomriktare |
| Modell | JLS-E-2S-2.2GB-4T |
| Material | Process flame retardant ABS plastic |
| Färg | Vit |
| Klassad ingång Voltage | Enfas 220V |
| Klassad utgång Voltage | Trefas 380V |
| Driva | 2.2KW |
| Utgångsström | 5A |
| Fabriksfrekvens | 50 Hz |
| Utgångsfrekvens | 0~999Hz |
| Installationstyp | Wall-mounted, Cabinet type |
| Skyddsnivå | IP20 |
| Kylningsmetod | Air cooling, with fan control |
| Mått (H x B x D) | 151 mm x 100 mm x 120 mm |
5. Installation och kabeldragning
Proper wiring is crucial for the safe and correct operation of the VFD. Ensure all power is disconnected before proceeding.
5.1. Installation
- The VFD can be wall-mounted or installed within a cabinet.
- Ensure adequate ventilation around the unit for proper air cooling.
- Avoid installing in direct sunlight, high humidity, or dusty environments.
5.2. Kopplingsscheman
Refer to the following diagrams for connecting the power supply and motor.
Single-phase/Three-phase 220V Power Supply Wiring (0.4~2.2KW 220V):
- Power Supply (Input L1 and L2): Connect the single-phase 220V power supply to the L1 and L2 terminals of the VFD, typically through a circuit breaker.
- Motor (Output UVW): Connect the motor's U, V, and W terminals to the corresponding UVW output terminals of the VFD.
Three-phase 380V Input, Three-phase 380V Output Connection (0.4~7.5KW 380V):
- Power Supply (Input R, S, T): Connect the three-phase 380V power supply to the R, S, and T terminals of the VFD, typically through a circuit breaker.
- Motor (Output UVW): Connect the motor's U, V, and W terminals to the corresponding UVW output terminals of the VFD.
Ensure all connections are secure and insulated. Always double-check wiring against the diagrams and local electrical codes before applying power.
6. Bruksanvisning
VFD-enheten har en intuitiv kontrollpanel för enkel användning och parameterjustering.
6.1. Kontrollpanelens funktioner:
- Visa: Shows status, frequency, voltage, nuvarande och andra parametrar.
- RUN Key (Green): Startar motorn.
- STOP/RESET Key (Red): Stops the motor and resets any fault conditions.
- PRG (Program) Key: Enters/exits parameter setting mode.
- MF (Multi-Function) Key: Used for various functions depending on the mode.
- Upp/Ned-piltangenter: Navigera genom menyer och justera parametervärden.
- Shift Key (Left/Right Arrows): Shifts cursor position during parameter editing.
- ENTER Key: Confirms selections or parameter changes.
- Hastighetskontrollknapp: Justerar utgångsfrekvensen/motorhastigheten.
- Status Indicators (RUN, DIR, TRIP, HZ, A, V): Indicate operational status, direction, fault, frequency, current, and voltage respektive.
6.2. Grundläggande användning:
- Ström på: Apply power to the VFD. The display will light up.
- Parameter Setting (if needed):
- Tryck på PRG key to enter parameter mode.
- Använd Upp/Ner piltangenter to navigate to the desired parameter.
- Trycka SKRIVA IN för att välja parametern.
- Använda Upp/Ner piltangenter och Shift Keys för att justera värdet.
- Trycka SKRIVA IN för att spara det nya värdet.
- Trycka PRG to exit parameter mode.
- Starta motorn: Tryck på SIKT key. The motor will start and accelerate to the set frequency.
- Justera hastighet: Vrid på Hastighetskontrollratt to increase or decrease the motor speed.
- Stoppmotor: Tryck på STOPP/ÅTERSTÄLL key. The motor will decelerate and stop.
7. Underhåll
Regelbundet underhåll säkerställer din frekvensomriktares långa livslängd och tillförlitliga drift.
- Rengöring: Periodically clean the exterior of the VFD and ensure cooling vents are free from dust and debris. Use a soft, dry cloth. Do not use liquid cleaners.
- Fläktinspektion: Check the cooling fan for proper operation and ensure it is not obstructed. Replace if noisy or not functioning.
- Terminalkontroll: Annually, with power disconnected, check all wiring terminals for tightness. Loose connections can cause overheating and malfunction.
- Miljöförhållanden: Ensure the operating environment remains within specified temperature, humidity, and dust levels.
8. Felsökning
Det här avsnittet innehåller lösningar på vanliga problem. Kontakta teknisk support vid komplexa problem.
| Problem | Möjlig orsak | Lösning |
|---|---|---|
| VFD:n slås inte på | No input power; Blown fuse/breaker | Check power supply and circuit breaker. Ensure correct wiring. |
| Motorn går inte | Incorrect parameters; Motor wiring error; Overload trip | Verify motor parameters (frequency, voltage). Check motor wiring. Reset VFD if tripped. |
| VFD displays 'TRIP' or fault code | Övervoltage, overcurrent, overload, etc. | Identify fault code from full manual. Address underlying issue (e.g., reduce load, check voltage). Press STOP/RESET to clear. |
| Motorn går oregelbundet eller vibrerar | Incorrect motor parameters; Loose connections | Re-check motor parameters. Ensure all wiring connections are tight. |
9. Användartips
- Grounding is Essential: Always ensure the VFD and the motor are properly grounded to prevent electrical hazards and ensure stable operation.
- Verify Motor Parameters: Before initial setup, carefully check your motor's nameplate for rated voltage, current, and frequency. Input these parameters accurately into the VFD.
- Gradual Frequency Increase: When starting a new application, begin with lower frequency settings and gradually increase to the desired operating speed to avoid sudden stresses on the motor and mechanical system.
- Remote Panel Use: Utilize the detachable control panel with an extension cord for safer and more convenient operation, especially in hazardous or hard-to-reach areas.
10. Garanti och support
För garantiinformation, teknisk support eller serviceförfrågningar, vänligen se dokumentationen som medföljde vid köptillfället eller kontakta din återförsäljare. Spara ditt inköpskvitto som köpbevis.
Paketets innehåll:
- 1 x Variable Frequency Drive (Model: JLS-E-2S-2.2GB-4T)
- 1 x Användarmanual (detta dokument)
